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WILSONART® HIGH WEAR LAMINATE
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1. Distributor
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2. Manufacturer
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Parbury
166-168 Newton Road
Wetherill Park NSW 2164
Phone: (0061) 2 8843 1417
Fax: (0061) 2 8843 1420
Email: info@parbury.com.au
Web Site: www.parbury.com.au
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Wilsonart International
2400 Wilson Place
P.O. Box 6110
Temple, Texas 76503-6110
Phone: (254) 207-7000; (800) 433-3222
Fax: (254) 207-2384
Web Site: www.wilsonart.com
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3. Product Description
Recommended Uses: Wilsonart® High Wear Laminate offers five to
six times the abrasion and scuff resistance of conventional laminate. It is produced
for commercial, contract and institutional applications where a decorative surface
must withstand more than normal wear. Typical applications of High Wear Laminate
include checkout counters in retail stores; restaurant and fast food fixtures and
casework; tabletops; change counters; bank deal plates and tellers' desks; wall
panels, wainscoting and institutional furniture.
High Wear Laminate is manufactured in three extra-high wear (HW) types:
- General Purpose (HGS) Type 107HW is produced for both horizontal and vertical interior
applications such as commercial interior doors, walls and wainscoting, which must
combine a pleasing appearance with enhanced resistance to both impact and abrasion.
- Vertical Surface (VGS) Type 335HW is intended for vertical applications where a
functional, durable, decorative surface must absorb somewhat less impact than a
comparable horizontal surface.
- Postforming (HGP) Type 350HW is intended for use on vertical and horizontal interior
surfaces where it is necessary or desirable to roll the laminate on a simple radius
over the edge of a substrate. This eliminates seams and leaves an attractive surface.
Product Composition: High Wear surface papers impregnated with melamine
resin are pressed over core sheets impregnated with phenolic resin. These sheets
then are bonded at pressures greater than 1000 pounds per square inch at temperatures
approaching 300° F (149° C). Finished sheets are trimmed and the backs sanded
to facilitate bonding.
Basic Limitations: Wilsonart High Wear Laminates are interior surfacing,
not structural materials. They must be bonded to suitable substrates.
Do not subject these laminates to extremes in humidity or to temperatures over 275°
F (135° C) for sustained periods of time.
They should not be exposed to flame, molten metal, metallic sparks or intense, direct
sunlight. They should not be used as cutting surfaces.
Wilsonart High Wear Laminate is for interior use only and should not be subjected
to extremes in humidity or to temperatures over 275° F (135° C) for sustained
periods of time. It also should not be exposed to intense, continuous, direct sunlight.
Patterns & Colours: Available in the full range of Wilsonart solid
colours, stones, marbles, woodgrains, leathers and patterns. Please see actual sample
before specifying.
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Solid Colours
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Yes*
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Woodgrains and Patterns
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Yes*
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* Because solid colours and dark woodgrains in High Wear Laminate may vary slightly
in colour from those in other Wilsonart product types, you should make colour selections
from lab samples. Consult your local sales representative for assistance.
Finishes:
- #60 Matte
A textured finish with a moderate reflective quality. Glossometer reading: MD and
CD 10 ' 2.
- #81 Cathedral Grain
An embossed finish that offers the look and feel of true flat cut wood. Glossometer
reading: MD and CD 25 ' 6.
NOTE: Glossometer readings are made at a 60° angle of incidence. MD means the
machine direction of a laminate sheet, and CD refers to the cross direction.
High Wear Laminate may be specified in other optional designer finishes. Contact
your local Wilsonart representative for availability.
Postforming Types
Sheet Widths
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36", 48", 60"
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(914mm, 1219mm, 1524mm)
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Sheet Lengths
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96", 120", 144"
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(2438mm, 3048mm, 3658mm)
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Sheet Thickness
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Typical Wilsonart Thickness
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NEMA Thickness
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General Purpose
Type 107HW (HGS)
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0.048", 0.005"
(1.22mm, 0.13mm)
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0.048", 0.005"
(1.2mm, 0.12mm)
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Vertical Surface
Type 335HW (VGP & VGS)
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0.027", 0.003"
(0.66mm, 0.08mm)
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0.028", 0.004"
(0.7mm, 0.10mm)
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Postforming
Type 350 (HGP & HGL)
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0.039", 0.005"
(0.99mm, 0.13mm)
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0.039", 0.005"
(1.0mm, 0.12mm)
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4. Technical Data
Physical Properties of High Wear Laminate
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NEMA Test
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Wilsonart High Wear Laminate
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Typical Wilsonart High Wear Laminate Value
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NEMA Standard*
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Wear Resistance (cycles)
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All
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3,200
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3,000
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Boiling Water Resistance
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All
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No effect
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No effect
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High Temperature Resistance
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All
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Slight effect
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Slight effect
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Radiant Heat Resistance
HGS
VGS
HGP
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General Purpose 107HW
Vertical Surface 335HW
Postforming 350HW
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140 seconds
85 seconds
110 seconds
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125 seconds
80 seconds
100 seconds
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Stain Resistance
Reagents
1-10
11-15
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All
All
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No effect
Moderate effect
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No effect
Moderate effect
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Light Resistance
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All
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Slight effect
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Slight effect
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Impact Resistance
HGS
VGS
HGP
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General Purpose 107HW
Vertical Surface 335HW
Postforming 350HW
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60" (1524mm)
24" (609mm)
50" (1270mm)
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50" (1270mm)
20" (508mm)
30" (762mm)
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Cleanability (cycles)
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All
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10
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20 (max.)
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Appearance
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All
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No ABC defects
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No ABC defects
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Formability**
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Postforming Type
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9/16" face (14mm)
3/16" back (5mm)
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5/8" face (16mm)
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NEMA Standards given are for standard high pressure decorative laminates.**Radius
listed for face is actually the radius of the form around which the laminate is
postformed. The radius for back is actually the radius to which the decorative face
is postformed.
Dimensional Stability: Gross Dimensional Change
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Wilsonart High Wear Laminate
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Direction of Change
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Typical Wilsonart High Wear Laminate Value
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NEMA Standard*
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HGS: General Purpose (107HW)
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Machine Direction
Cross Direction
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0.3%
0.7%
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0.5%
0.9%
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VGS: Vertical Surface (335HW)
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Machine Direction
Cross Direction
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0.5%
0.8%
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0.7%
1.2%
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HGP: Postforming (350HW)
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Machine Direction
Cross Direction
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0.5%
0.8%
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1.1%
1.4%
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*NEMA Standards given are for standard high pressure decorative laminates.
Codes and Certifications:
All Wilsonart Laminates are manufactured to meet or exceed relevant standards of
the American National Standards Institute/National Electrical Manufacturers Association
(ANSI/NEMA) LD3-1995 as well as appropriate governmental and professional codes.
All Wilsonart Laminate products are tested regularly for code compliance for building
construction and other applications.
Here are some examples of frequently encountered regulations: Basic Construction
U.S. Federal Specification L-P 508H, April 9, 1977, "Plastic Sheets, Laminated,
Decorative and Nondecorative" spells out criteria for general purpose, vertical
and postforming types, as well as backing sheets for federal installation. High
Wear Laminate types in compliance include 107HW General Purpose, 335HW Vertical
Surface and 350HW Postforming.
National Sanitation Foundation (NSF) #35, "Laminated Plastic for Surfacing for Food
Service Equipment." All solid colours and printed patterns in Basic Types 107, 335
and 350, with finishes #15 or #60 comply.
Mobile Homes. U.S. Federal Register August 9, 1984, Housing and Urban
Development Mobile Home Construction and Safety Standard, (24CFR), Part 3280.203.
High Wear Laminate Type 107HW General Purpose complies with paragraphs 1, 4 and
6.
Motor Vehicles/Interiors. U.S. Federal Motor Vehicle Safety Standard
(FMVSS) 302, "Flammability of Interior Materials." High Wear Laminate types in compliance
include patterns in 107HW General Purpose, 335HW Vertical Surface and 350HW Postforming
types.
5. Installation: Fabrication and Assembly Recommendations
Laminate must be bonded to a substrate of reliable quality and appropriate fire
rating, such as particleboard, incombustible cement board or plywood with one A
face. Bond with adhesives, and follow the techniques recommended by the adhesive
manufacturer. Permanent adhesives are recommended. Specialized PVAs, epoxy or contact
cement, such as Wilsonart Adhesives, also may be used.
Take care to ensure an appropriate moisture balance between the laminate and the
substrate prior to fabrication. The face and backing laminates and the substrate
should be conditioned in the same environment for 48 hours before fabrication. Recommended
conditioning temperature is about 75° F (24° C). Laminates should be conditioned
at 45% to 55% relative humidity. Be careful not to bend the corners of sheets or
panels when handling and storing Wilsonart Laminate.
To avoid stress cracking, do not use square-cut inside corners. All inside corners
should have a minimum of 1/8" (3.18mm) radius, and all edges should be routed smooth.
Assembled pieces should meet ANSI-161.2-1979 specifications. Drill oversized holes
for screws or bolts. Screws or bolts should be slightly countersunk into the face
side of a laminate-clad substrate.
6. Warranty
Wilsonart International warrants that, under normal use and service, the material
and workmanship of its laminate shall conform to the standards set forth on the
applicable technical data sheets for a period of one (1) year from the date of sale
to the first consumer purchaser. Dealers and distributors are provided with the
technical data sheets that contain specific standards of performance for the products.
In the event that a laminate product does not perform as warranted, the first consumer
purchaser's sole remedy shall be limited to repair or replacement of all or any
part of the product which is defective, at the manufacturer's sole discretion. This
warranty applies only to product:
- In its original installation; and
- Purchased by the first consumer purchaser
This warranty is not transferable and expires upon resale or transfer by the first
consumer purchaser. This warranty shall not apply to defects or damage arising from
any of the following:
- Accidents, abuse or misuse;
- Exposure to extreme temperature;
- Improper fabrication or installation; or
- Improper maintenance.
No other warranties, express or implied, are made, including merchantability or
fitness for a particular purpose. Under no circumstances shall Wilsonart International
be liable for any loss or damage arising from the purchase, use or inability to
use this product, or for any special, indirect, incidental or consequential damages.
No fabricator, installer, dealer, agent or employee of Wilsonart International has
the authority to modify the obligations or limitations of this warranty.
This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state; therefore, some of the limitations stated above
may not apply to you. It is to your benefit to save your documentation upon purchase
of a product.
7. Maintenance
The decorative surface may be cleaned with warm water and mild soaps, such as those
used for hands or dishes. Do not use cleansers that contain abrasives, acids or
alkalis; they will damage the decorative surface. Remove stubborn stains with a
2-minute exposure to hypochlorite bleach such as Clorox®, followed by a clean
water rinse.
We recommend that you not allow any of the following reagents to remain
in contact with the decorative surface:
- Hypochlorite bleach, except as described above
- Hydrogen peroxide solution
- Mineral acids, hydrochloric acid such as Lime-A-WayT, sulfuric or nitric acid
- Caustic solutions containing greater than 2% lye, such as Drano®
- Sodium bisulfate, such as Sani-Flush®
- Potassium permanganate
- Berry juices
- Silver nitrate, in 1% concentration or greater
- Gentian violet
- Mild silver protein, such as 20% argyrol
- Bluing
- Fabric dye, such as Tintex® or Rit®
- Alcohol containing 1% iodine in solution
If you require a decorative laminate that can withstand these and other chemicals,
please refer to the Tech Data for Wilsonart® Chemsurf® Chemical-Resistant
Laminates.
8. Technical Services
For samples, literature, questions or technical assistance, please contact our toll-free
Hotline at (Australia) 1300 361 313 or (New Zealand) 0800 657 774, Monday through
Friday, 8 am - 5 pm.
Specification Form:
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Surface shall be Wilsonart Laminate,
Type: See specific types under Product Description/Product Definition
Surface
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Colour Number: __________
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Colour Name: __________
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Finish
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Number: __________
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Name: __________
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Edge Trim
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Colour Number: __________
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Colour Name: __________
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Adhesive
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Name: __________
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Grade/Type: __________
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Brand: Wilsonart Adhesive
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Material shall equal or exceed performance standards set by the American National
Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) LD3-1995
for high-pressure laminate. Fabrication shall comply with "Architectural Woodwork
Quality Standards, Guide Specifications and Quality Certification Program" guidelines
of the Architectural Woodwork Institute.
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Revised: April, 2001
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