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WILSONART® HIGH WEAR LAMINATE

1. Distributor 2. Manufacturer
   
Parbury
166-168 Newton Road
Wetherill Park NSW 2164

Phone: (0061) 2 8843 1417
Fax: (0061) 2 8843 1420
Email: info@parbury.com.au
Web Site: www.parbury.com.au

Wilsonart International
2400 Wilson Place
P.O. Box 6110
Temple, Texas 76503-6110

Phone: (254) 207-7000; (800) 433-3222
Fax: (254) 207-2384
Web Site: www.wilsonart.com


3. Product Description

Recommended Uses: Wilsonart® High Wear Laminate offers five to six times the abrasion and scuff resistance of conventional laminate. It is produced for commercial, contract and institutional applications where a decorative surface must withstand more than normal wear. Typical applications of High Wear Laminate include checkout counters in retail stores; restaurant and fast food fixtures and casework; tabletops; change counters; bank deal plates and tellers' desks; wall panels, wainscoting and institutional furniture.

High Wear Laminate is manufactured in three extra-high wear (HW) types:

  • General Purpose (HGS) Type 107HW is produced for both horizontal and vertical interior applications such as commercial interior doors, walls and wainscoting, which must combine a pleasing appearance with enhanced resistance to both impact and abrasion.

  • Vertical Surface (VGS) Type 335HW is intended for vertical applications where a functional, durable, decorative surface must absorb somewhat less impact than a comparable horizontal surface.

  • Postforming (HGP) Type 350HW is intended for use on vertical and horizontal interior surfaces where it is necessary or desirable to roll the laminate on a simple radius over the edge of a substrate. This eliminates seams and leaves an attractive surface.

Product Composition: High Wear surface papers impregnated with melamine resin are pressed over core sheets impregnated with phenolic resin. These sheets then are bonded at pressures greater than 1000 pounds per square inch at temperatures approaching 300° F (149° C). Finished sheets are trimmed and the backs sanded to facilitate bonding.

Basic Limitations: Wilsonart High Wear Laminates are interior surfacing, not structural materials. They must be bonded to suitable substrates.

Do not subject these laminates to extremes in humidity or to temperatures over 275° F (135° C) for sustained periods of time.

They should not be exposed to flame, molten metal, metallic sparks or intense, direct sunlight. They should not be used as cutting surfaces.

Wilsonart High Wear Laminate is for interior use only and should not be subjected to extremes in humidity or to temperatures over 275° F (135° C) for sustained periods of time. It also should not be exposed to intense, continuous, direct sunlight.

Patterns & Colours: Available in the full range of Wilsonart solid colours, stones, marbles, woodgrains, leathers and patterns. Please see actual sample before specifying.

Solid Colours Yes*
Woodgrains and Patterns Yes*

* Because solid colours and dark woodgrains in High Wear Laminate may vary slightly in colour from those in other Wilsonart product types, you should make colour selections from lab samples. Consult your local sales representative for assistance.

Finishes:

  • #60 Matte
    A textured finish with a moderate reflective quality. Glossometer reading: MD and CD 10 ' 2.

  • #81 Cathedral Grain
    An embossed finish that offers the look and feel of true flat cut wood. Glossometer reading: MD and CD 25 ' 6.
NOTE: Glossometer readings are made at a 60° angle of incidence. MD means the machine direction of a laminate sheet, and CD refers to the cross direction.

High Wear Laminate may be specified in other optional designer finishes. Contact your local Wilsonart representative for availability.


Postforming Types

350HW and 335HW


Sheet Widths

36", 48", 60"
(914mm, 1219mm, 1524mm)


Sheet Lengths

96", 120", 144"
(2438mm, 3048mm, 3658mm)


Sheet Thickness

 

Typical Wilsonart Thickness

NEMA Thickness

General Purpose

Type 107HW (HGS)

0.048", 0.005"

(1.22mm, 0.13mm)

0.048", 0.005"

(1.2mm, 0.12mm)

Vertical Surface

Type 335HW (VGP & VGS)

0.027", 0.003"

(0.66mm, 0.08mm)

0.028", 0.004"

(0.7mm, 0.10mm)

Postforming

Type 350 (HGP & HGL)

0.039", 0.005"

(0.99mm, 0.13mm)

0.039", 0.005"

(1.0mm, 0.12mm)


4. Technical Data

Physical Properties of High Wear Laminate

NEMA Test

Wilsonart High Wear Laminate

Typical Wilsonart High Wear Laminate Value

NEMA Standard*

Wear Resistance (cycles)

All

3,200

3,000

Boiling Water Resistance

All

No effect

No effect

High Temperature Resistance

All

Slight effect

Slight effect

Radiant Heat Resistance

HGS

VGS

HGP

 

General Purpose 107HW

Vertical Surface 335HW

Postforming 350HW

 

140 seconds

85 seconds

110 seconds

 

125 seconds

80 seconds

100 seconds

Stain Resistance

Reagents

1-10

11-15

 

 

All

All

 

 

No effect

Moderate effect

 

 

No effect

Moderate effect

Light Resistance

All

Slight effect

Slight effect

Impact Resistance

HGS

VGS

HGP

 

General Purpose 107HW

Vertical Surface 335HW

Postforming 350HW

 

60" (1524mm)

24" (609mm)

50" (1270mm)

 

50" (1270mm)

20" (508mm)

30" (762mm)

Cleanability (cycles)

All

10

20 (max.)

Appearance

All

No ABC defects

No ABC defects

Formability**

Postforming Type

9/16" face (14mm)

3/16" back (5mm)

5/8" face (16mm)

NEMA Standards given are for standard high pressure decorative laminates.**Radius listed for face is actually the radius of the form around which the laminate is postformed. The radius for back is actually the radius to which the decorative face is postformed.

Dimensional Stability: Gross Dimensional Change

Wilsonart High Wear Laminate

Direction of Change

Typical Wilsonart High Wear Laminate Value

NEMA Standard*

HGS: General Purpose (107HW)

Machine Direction

Cross Direction

0.3%

0.7%

0.5%

0.9%

VGS: Vertical Surface (335HW)

Machine Direction

Cross Direction

0.5%

0.8%

0.7%

1.2%

HGP: Postforming (350HW)

Machine Direction

Cross Direction

0.5%

0.8%

1.1%

1.4%

*NEMA Standards given are for standard high pressure decorative laminates.

Codes and Certifications:

All Wilsonart Laminates are manufactured to meet or exceed relevant standards of the American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) LD3-1995 as well as appropriate governmental and professional codes. All Wilsonart Laminate products are tested regularly for code compliance for building construction and other applications.

Here are some examples of frequently encountered regulations: Basic Construction

U.S. Federal Specification L-P 508H, April 9, 1977, "Plastic Sheets, Laminated, Decorative and Nondecorative" spells out criteria for general purpose, vertical and postforming types, as well as backing sheets for federal installation. High Wear Laminate types in compliance include 107HW General Purpose, 335HW Vertical Surface and 350HW Postforming.

National Sanitation Foundation (NSF) #35, "Laminated Plastic for Surfacing for Food Service Equipment." All solid colours and printed patterns in Basic Types 107, 335 and 350, with finishes #15 or #60 comply.

Mobile Homes. U.S. Federal Register August 9, 1984, Housing and Urban Development Mobile Home Construction and Safety Standard, (24CFR), Part 3280.203. High Wear Laminate Type 107HW General Purpose complies with paragraphs 1, 4 and 6.

Motor Vehicles/Interiors. U.S. Federal Motor Vehicle Safety Standard (FMVSS) 302, "Flammability of Interior Materials." High Wear Laminate types in compliance include patterns in 107HW General Purpose, 335HW Vertical Surface and 350HW Postforming types.


5. Installation: Fabrication and Assembly Recommendations

Laminate must be bonded to a substrate of reliable quality and appropriate fire rating, such as particleboard, incombustible cement board or plywood with one A face. Bond with adhesives, and follow the techniques recommended by the adhesive manufacturer. Permanent adhesives are recommended. Specialized PVAs, epoxy or contact cement, such as Wilsonart Adhesives, also may be used.

Take care to ensure an appropriate moisture balance between the laminate and the substrate prior to fabrication. The face and backing laminates and the substrate should be conditioned in the same environment for 48 hours before fabrication. Recommended conditioning temperature is about 75° F (24° C). Laminates should be conditioned at 45% to 55% relative humidity. Be careful not to bend the corners of sheets or panels when handling and storing Wilsonart Laminate.

To avoid stress cracking, do not use square-cut inside corners. All inside corners should have a minimum of 1/8" (3.18mm) radius, and all edges should be routed smooth.

Assembled pieces should meet ANSI-161.2-1979 specifications. Drill oversized holes for screws or bolts. Screws or bolts should be slightly countersunk into the face side of a laminate-clad substrate.


6. Warranty

Wilsonart International warrants that, under normal use and service, the material and workmanship of its laminate shall conform to the standards set forth on the applicable technical data sheets for a period of one (1) year from the date of sale to the first consumer purchaser. Dealers and distributors are provided with the technical data sheets that contain specific standards of performance for the products.

In the event that a laminate product does not perform as warranted, the first consumer purchaser's sole remedy shall be limited to repair or replacement of all or any part of the product which is defective, at the manufacturer's sole discretion. This warranty applies only to product:

  1. In its original installation; and
  2. Purchased by the first consumer purchaser

This warranty is not transferable and expires upon resale or transfer by the first consumer purchaser. This warranty shall not apply to defects or damage arising from any of the following:

  1. Accidents, abuse or misuse;

  2. Exposure to extreme temperature;

  3. Improper fabrication or installation; or

  4. Improper maintenance.

No other warranties, express or implied, are made, including merchantability or fitness for a particular purpose. Under no circumstances shall Wilsonart International be liable for any loss or damage arising from the purchase, use or inability to use this product, or for any special, indirect, incidental or consequential damages. No fabricator, installer, dealer, agent or employee of Wilsonart International has the authority to modify the obligations or limitations of this warranty.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state; therefore, some of the limitations stated above may not apply to you. It is to your benefit to save your documentation upon purchase of a product.


7. Maintenance

The decorative surface may be cleaned with warm water and mild soaps, such as those used for hands or dishes. Do not use cleansers that contain abrasives, acids or alkalis; they will damage the decorative surface. Remove stubborn stains with a 2-minute exposure to hypochlorite bleach such as Clorox®, followed by a clean water rinse.

We recommend that you not allow any of the following reagents to remain in contact with the decorative surface:

  1. Hypochlorite bleach, except as described above

  2. Hydrogen peroxide solution

  3. Mineral acids, hydrochloric acid such as Lime-A-WayT, sulfuric or nitric acid

  4. Caustic solutions containing greater than 2% lye, such as Drano®

  5. Sodium bisulfate, such as Sani-Flush®

  6. Potassium permanganate

  7. Berry juices

  8. Silver nitrate, in 1% concentration or greater

  9. Gentian violet

  10. Mild silver protein, such as 20% argyrol

  11. Bluing

  12. Fabric dye, such as Tintex® or Rit®

  13. Alcohol containing 1% iodine in solution

If you require a decorative laminate that can withstand these and other chemicals, please refer to the Tech Data for Wilsonart® Chemsurf® Chemical-Resistant Laminates.


8. Technical Services

For samples, literature, questions or technical assistance, please contact our toll-free Hotline at (Australia) 1300 361 313 or (New Zealand) 0800 657 774, Monday through Friday, 8 am - 5 pm.

Specification Form:

Surface shall be Wilsonart Laminate,

Type: See specific types under Product Description/Product Definition

Surface

  Colour Number: __________
 
  Colour Name: __________

Finish

  Number: __________
 
  Name: __________

Edge Trim

  Colour Number: __________
 
  Colour Name: __________

Adhesive

  Name: __________
 
  Grade/Type: __________
 
  Brand: Wilsonart Adhesive

Material shall equal or exceed performance standards set by the American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) LD3-1995 for high-pressure laminate. Fabrication shall comply with "Architectural Woodwork Quality Standards, Guide Specifications and Quality Certification Program" guidelines of the Architectural Woodwork Institute.

Revised: April, 2001